Introduction

Characteristics of Sandstone:

  • A sedimentary rock consisting of sheets of sand, mineral particles, and binding matrix deposited one atop in water environments and desert formations.
  • Very porous and water will penetrate it easily.
  • Brown, red, purple, and pink sandstones are commonly called brownstone.
  • Available in a variety of surface textures and earth-toned colors.
  • Weathers best when its end-grain faces the weather (naturally bedded).(Face-bedded) stone is subject to greater deterioration.Water damages a face-bedded stone by spalling or flaking off entire sheets of sandstone.Also, freeze/thaw cycles allow water to get into the stone and then freeze and expand causing some of the top layer to split off.

NOTE: In many 19th century applications, the grain was placed parallel to the weather side (face-bedded) for aesthetic reasons.This was especially common around doorways.

Typical Uses

Typical historical uses for sandstone included:

  • Urban row houses, commercial buildings and churches built from the 1840s through the early 20th century (this was usually brownstone); often found in Northeastern and Mid-Atlantic areas of the US.
  • Lighter-colored sandstones were used more frequently by the end of the 19th century.
  • Typical current uses for sandstone include:
  • New sandstone is typically most often used for high quality custom-designed buildings. Such stone represents 13% of the dimension stone market (Mineral Information Institute).Also, new sandstone is used for restoration projects if appropriate.

Problems and Deterioration

Problems may be classified into two broad categories:

  • Natural or inherent problems based on the characteristics of the material and the conditions of the exposure, and
  • Vandalism and human- induced problems.

Although there is some overlap between the two categories, the inherent material deterioration problems generally occur gradually over long periods of time, at predictable rates and require appropriate routine or preventive maintenance to control. Conversely, many human induced problems, (especially vandalism), are random in occurrence; can produce catastrophic results; are difficult to prevent, and require emergency action to mitigate. Some human induced problems, however, such as improper stone use, installations and details can be mitigated with corrective treatments developed.

Natural and Inherent Problems

  • Moisture-related problems:May be evident in sandstone as spalling, erosion, cracking, flaking and deteriorated mortar joints
  • Weathering:Disintegration of the stone’s surface usually caused by erosion, chemical action, and moisture freezing in the stone.
  • Exfoliation:Separation and loss of large areas of stone along the bedding planes usually caused by the stone having been face-bedded
  • Blind Exfoliation:Separation of stone along bedding planes, but where layers are still loosely attached behind the surface.It is often caused by having laid the stone with the bedding planes running parallel with surface of the wall (face-bedding). Blind exfoliated stone will sound hollow when lightly tapped with a rubber mallet.
  • Blistering: Swelling and rupturing of a thin uniform skin caused by air-borne chemicals reacting with the stone’s surface, forming a hard, brittle skin.The blisters will often pop when touched.
  • Cracking:Narrow fractures in the stone from 1/16 to 1/2 inch wide.
  • Detachment:A clean break in the stone often resulting from a sharp impact, or from stresses concentrated in a small area of stone due to structural settlemen

·   Human-Induced Problems:

    • Stone laid with its layers parallel to the wall plane (face-bedded) rather than perpendicular to the wall plane (naturally-bedded):Face-bedded stone is more prone to deterioration by weathering as entire sheets of stone tend to flake off.
    • Painting over a deteriorated stone surface may lead to more serious moisture-related problems when necessary treatment is deferred.
    • Applying a hard cement patch over deteriorated surface areas:If an inappropriate patching mix is used, it may be necessary to paint the entire stone surface to lessen the visual disparity between the two materials, or remove the patch.

 

  • After reading the above, you would think all those chemical reps from various companies can give you a magic pill to fix the stone degradation? The answer is No Period! The strengthening chemical can only slow down the degradation process, however everything degrades with weathering. Don’t believe me? take a drive to a seaside cemetery (e.g. Coogee), and have a look at the Black Granite, Indian Red Granite and other types of volcanic rocks tombstones,  they are degraded and pitted under the normal weathering elements.So I asked” Is your sandstone harder than granite?”
    Having said that, lets have a look what is Stone Strengthener chemical?
    Ethyl silicate also known as stone strengthener in the stone industry, when it is applied properly through dipping six sides of the sandstone, the chemical penetrates through the capillaries deep into the sandstone material.

    The neutral catalyst promotes the reaction between ethyl silicate and water from atmospheric humidity or the moisture in the capillary pores. A glass-like silica gel binder (SiO2 .aq.) is formed. The ethanol by product evaporates. Under standard conditions (20°C / 50% r. h. ), final hardness is reached after two to three weeks, i. e. when most of the ethyl silicate has been converted to silica gel. This strengthen the integrity of the sandstone. Before the reaction is complete, the treated surface may show slight beading effect, however, this does not mean the treated sandstone is water repellent and further sealing with premium penetrating sealers required to make the surface water and stain repellent against spillages.

  • If you are looking at installing sandstone capping, paving or retainer wall (indoor or  outdoor areas), and whether you lived near the seasides or inland, Stone Strengthener could be a preservation measure you need to take (Insurance Policy ) to prolong the life of your sandstone against the elements.

    IMG_6832